Professional Pyrotechnic Operator/Fireworks Crew Training
Fireworks "Cakes"

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Created by Michael Tockstein © 2006 Pyrotechnic Innovations
Fireworks Cakes

Safety First
First a few safety guidelines:
  • Always keep your body parts away from the muzzle of any device.
  • Be weary of cutting the quickmatch if there is an electric match in it. This WILL set if off if you cut through the e-match.
  • Remember, they are explosives, some more sensitive than others, treat them ALL with respect.

    What types of cakes are there?
    Cakes a categorized by their size and shape. Size is pretty self explainitory. Shape is essentially the pattern in which the cake will fire. Here is a list and description of the different shapes:

  • Traditional Cakes - The first cakes that came out had thier tubes pointed strait up. So each sequential shot would end up in the same location as the previous shot.
  • W-shape (or) F-Shape - These cakes have angled tubes. One shot consists of an entire row of tubes so that you fill your sky completely with each shot. "F" stands for "Fan".
  • Z-Shape - These cakes also have angled tubes, however they shoot only one at a time. The fire chain is "snaked" along the cake to give a tracer effect back and forth. They usually end with two "W-shape" bursts.
  • X-shape - These cakes are the newest to the cake family. It is the same concept as the Z-shape, however, instead of only firing from one side of the cake, it starts at two opposite ends firing back and forth at a much higher rate. These cakes don't last very long, but are very impressive with the amount and speed of pyro they put up.

    How do I orient a fireworks cake?
    The first and most important thing when setting up a cake is to pay attention to the orientation. So assuming you have a cake with angled tubes, you want to make sure you have the cake oriented in such a manner that the "fan" will be seen by the audience. You want the audience to enjoy the cake as it was meant to be seen, and not the side perspective. See illistration below:

  • Training Video!

    Setting up Fireworks Cakes

    What else needs to be done to setup a fireworks cake?
    You must then "foil" the cake. We foil the cake for the same reason we foil the finale mortars. Covering the top of the cake with foil keeps any sparks produced by other devices in the show, particularly nearby cakes, from igniting the cake prematurely. If you wrap the cake entirely with foil and not just the top, you are also preventing the cake from being aeriated after it shoots. The carboard material the cake is made from will be smoldering afterwards and even a slight breeze will cause it to catch fire. Is this a hazard? No. But it doesn't look good if the customer can see fires during the show. There are some instances where you don't want this to happen anyways, such as rooftop shows. In addition to these, if it is an electrically fired display where the cake would have an "address", you want to write this address on the top of the foil to make it easier to debug if a continuity issue comes up. Click here to watch a video explaination of what was just discussed.

    Is there any special considerations for the larger cakes?
    Yes. The larger cakes, need to be placed in the wooden "cake boxes" in case of a malfunction. Remember that a cake fires one after another from start to finish with no way to stop it. So if a tube explodes, the other surrounding tubes could be knocked out of place pointing in an undesirable direction (towards you or the audience). So, to prevent this, we place these large cakes in the wooden boxes to keep all tubes pointed strait up even in the event of a malfunction. "Large" cakes being defined as 2.5" tube diameter or larger.
    Angled Fireworks Cake with Proper Orientation
    Same Angled Fireworks Cake with WRONG Orientation
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